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TESTING
For a fuller understanding of ATX power supplies, please read
the reference article Power
Supply Fundamentals. Those who seek source materials
can find Intel's various PSU design guides at Form
Factors.
SPCR's
PSU Test Platform V4.1. is the basic setup for the testing. It is a close simulation of
a moderate airflow mid-tower PC optimized for low noise. There is one major change: The primary testing is done with the PSU NOT inside the hotbox but atop it, out of the heat path. This is in recognition of several realities that prevail today:
- In SPCR's test platform, the internal temperature varied proportionately
with output load. The tested PSU was subject to this heat, and operating ambient temperature rose with increased load, reaching >40°C and often much higher at full power. This was a realistic simulation of a mid-tower PC case where the PSU is mounted conventionally at the top back portion of the case.
- The vast majority of "serious" PC cases for the home builder place no longer position the PSU at the top back corner. They put the PSU at the bottom/back corner, mostly out of the path of heat from the other components in the case. This design concept took root with the Antec P180 going back over 5 years, and dominates the DIY case arena. This means the PSU generally has to dissipate only its own heat.
With the current test, we're reversing our approach: The PSU will be tested briefly in the hotbox only to check on what happens to noise, fan speed and temperatures when it is used in an outmoded case design
Acoustic measurements are performed in our own anechoic
chamber with ambient level of 11dBA or lower, with a PC-based
spectrum analyzer comprised of SpectraPLUS software with an ACO
Pacific microphone and M-Audio digital audio interfaces.
REAL SYSTEM POWER NEEDS: While we test the PSU to full
output in order to verify the manufacturer's claims, real desktop PCs simply
do not require anywhere near this level of power. The most pertinent range of
DC output power is between about 30W and 300W, because it is the power range
where most systems will be working most of the time. With virtually no power
demand at idle from some CPUs and GPUs, some PCs can idle at <20W. It is
true that a very elaborate system with two of the most power hungry video cards
today might draw as much as another 150~400W at maximum, but the total should
remain under 700W in most cases.
TEST RESULTS
The ambient temperature was 22-23°C, and the ambient noise
level was ~10.5dBA.
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Test Results: SEASONIC SS-350TGM
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|
DC Out (W)
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AC Input
(W)
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Heat Loss
(W)
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Efficiency %
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Power Factor
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Exhaust
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SPL* (dBA@1m)
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21.7
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28
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6.3
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77.4
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0.89
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22°C
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N/A
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39.4
|
47
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7.6
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83.8
|
0.94
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22°C
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N/A
|
|
65.1
|
74
|
7.5
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87.9
|
0.96
|
26°C
|
N/A
|
|
89.0
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100
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11.0
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89.0
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0.97
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29°C
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N/A
|
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150.9
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164
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13.1
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92.0
|
0.99
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34°C
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12
|
|
199.9
|
217
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17.1
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92.1
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0.99
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39°C
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12
|
|
248.6
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269
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20.4
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92.4
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0.99
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39°C
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17
|
|
299.9
|
329
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29.1
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91.2
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1.00
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44°C
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29
|
|
349.9
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385
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35.1
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90.9
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1.00
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44°C
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38
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Crossload Test
(1A on 5V and 3.3V lines; the rest on 12V line)
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350
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382
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32.0
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91.9%
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1.00
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44°C
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38
|
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+12V Ripple (peak-to-peak): <17mV @ <150W
~ 45mV @ 350W
+5V Ripple (peak-to-peak): 5mV @ <150W ~ 14mV @ 350W
+3.3V Ripple (peak-to-peak): 5mV @ <150W ~ 15mV @ 350W
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AC Power in Standby: 0.4W
AC Power with No Load, PSU power On: 7W / 0.68PF
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* See text discussion about noise.
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1. EFFICIENCY This is a measure of AC-to-DC
conversion efficiency. The ATX12V Power Supply Design Guide recommends 80% efficiency
or better at all output power loads. 80% efficiency
means that to deliver 80W DC output, a PSU draws 100W AC input, and 20W is lost
as heat within the PSU. Higher efficiency is preferred for reduced energy consumption
and cooler operation. It allows reduced cooling airflow, which translates
to lower noise. The 80 Plus Gold standard requires 87% efficiency at 20% load, 90% efficiency at 50% of rated load, and 87% at full rated load.
At the super low 20W load, efficiency was excellent at over 77%.
Efficiency rose quickly as the load was increased. 87% efficiency was reached
around the 65W mark (lower than the required 70W load), broke 92% by 150W, and
stayed above 90% all the way to 350W load. This is better than required by 80
Plus Gold, approaching Platinum at higher power loads.
2. VOLTAGE REGULATION refers to how stable the output voltages
are under various load conditions. The ATX12V Power Supply Design Guide calls
for the +12, +5V and +3.3V lines to be maintained within ±5%.
At all load levels, the critical 12V line was within +0.22V (1.8%)
and -0.18V (1.5%) of 12V. It started high, at 12.22V, and dropped with increased
load to 11.82V (-1.5%) at full load. The 5V line was dead on almost all the
way to maximum power, where it dropped marginally to 4.98V. The 3.3V ranged
from 3.38V to 3.35V. These are excellent results, better than voltage regulation
needs to be for any PC.
3. AC RIPPLE refers to unwanted "noise"
artifacts in the DC output of a switching power supply. It's usually very high
in frequency (in the order of 100s of kHz). The peak-to-peak value is measured.
The ATX12V Guide allows up to 120mV (peak-to-peak) of AC ripple on the +12V
line and 50mV on the +5V and +3.3V lines. Ripple on all the lines was excellent
at all power levels, generally staying under 15mV through the lower half of
the power range. Even at maximum power, the 12V ripple stayed at just 45mV.
This is very good, though not excellent, performance.
4. POWER FACTOR is ideal when it measures 1.0. In the most
practical sense, PF is a measure of how "difficult" it is for the
electric utility to deliver the AC power into your power supply. High PF reduces
the AC current draw, which reduces stress on the electric wiring in your home
(and elsewhere up the line). It also means you can do with a smaller, cheaper
UPS backup; they are priced according to their VA (volt-ampere) rating. Power
factor was very good for this model, running at or close to 1.0 through most
of the loads and no lower than 0.89 even at just 20W load.
5. LOW LOAD TESTING revealed no problems starting at very
low loads. Our sample had no issue starting up with no load, either, and the
power draw was low. The 0.4W power draw in standby (power
switch on but computer off) is excellent.
6. LOW & 240VAC PERFORMANCE
The power supply was set to 200W load at various AC input
voltages. Most full-range input power supplies achieve higher efficiency with
higher AC input voltage. SPCR's lab is equipped with a 240VAC line, which was
used to check power supply efficiency for the benefit of those who live in higher
mains voltage regions. We also used a hefty variac to check the stability of the PSU
under brownout conditions where the AC line voltage drops from the 120V norm.
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Various VAC Inputs: SEASONIC SS-350TGM
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VAC
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AC Power
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DC Output
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Efficiency
|
|
244V
|
212W
|
200W
|
94.3%
|
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120V
|
217W
|
200W
|
92.1%
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100V
|
222W
|
200W
|
90.1%
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Efficiency improved to over 94% at the higher voltage. This is
higher than the minimum 92% required by the 80 Plus Gold standard for 230VAC
operation. The sample passed the 100VAC minimum input at 200W load without any
issues. Neither voltage regulation nor ripple changed appreciably during these
tests.
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