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TEST METHODOLOGY

This sturdy modified LX-6A19 (D8000) case from Cool Cases became our test system housing.
Our test procedure is an in-system test, designed to determine whether the
card is capable of being adequately cooled in a low-noise system. By adequately
cooled, we mean cooled well enough so that no misbehavior related to
thermal overload is exhibited. Thermal misbehavior in a graphics card can show
up in a variety of ways, including...
- Sudden system shutdown or reboot without warning.
- Jaggies and other visual artifacts on the screen.
- Motion slowing and/or screen freezing.
Any of these misbehaviors are annoying at best and dangerous at worst —€” dangerous
to the health and lifespan of the graphics card, and sometimes to the system OS.
The test system was built around the coolest Intel Prescott-based processor
currently available. It's a reasonable example of a mid-powered system that is fairly easy to keep
quiet. Almost all AMD-based processors should run cooler than our Pentium 520,
and almost all Intel-based desktop processors run hotter.
Test Platform
- Intel
520 processor (P4-2.8 Prescott, 1Mb cache, 800 MHz FSB in 775 casing).
The combined power draw for the processor and the VRMs on the test motherboard
was measured at 85.3 watts. Intel's official TDP is 84 watts.
- AOpen
i945Ga-PHS motherboard - Intel i945Ga Chipset; built-in VGA.
- CoolerMaster Hyper 48
heatsink, cooled by a Nexus 92mm fan undervolted to 7V.
- Corsair DDR2 RAM, 1024 MB
- Seagate Momentus 5400.2
120 GB, 2-platter drive, suspended in a NoVibes III just inside the front intake vent.
- Antec Neo HE 430
ATX12V 2.01 compliant power supply, with a custom-built fresh air duct to
ensure that the internal fan did not ramp up during testing.
- Modified case from Cool Cases, outlined in detail below.
- Nexus 120mm fan controlled by a variable voltage fan controller.
Measurement and Analysis Tools
System airflow is quite good, allowing the CPU and system fans to run at close
to inaudible speeds without compromising system cooling. The intake is about
the size of a 120mm fan. The only restriction is an air filter. A much more
restrictive cover for the filter was removed because it impeded the airflow
too much.

The one and only intake...

...and the same view, with the bezel removed.
There is only one point of exhaust: The 120mm case fan, which will be run at
a number of different speeds. The 80mm fan in the Neo HE power supply was taken
out of the picture by using a custom-built duct to ensure that the fan never
ramped up. The amount of airflow through the system can be controlled by adjusting
the speed of the case fan, thereby giving us a way of controlling how difficult
the thermal environment inside the case is.

A fresh air duct isolates the power supply from the rest of the system.

Only one possible points of exhaust: The orange case fan.
The fan in the power supply draws its air from a duct that does not interact
with the rest of the system airflow.
The airflow in our test rig is typical of an ATX case. Air flows in through
the intake near the bottom of the front panel, and is pulled up to the top rear
corner. Most of this air will bypass the expansion cards altogether, but a small
amount will be pulled across the rear of the card as it is pulled towards the
CPU heatsink and the case fan. All of the air will exit the case via the exhaust
fan.

The air will flow from the lower right to the upper left, drawing a small
amount of air across the VGA card.
Thermal testing consisted of running CPUBurn and the artifact scanner
built into ATI Tool simultaneously to generate as much heat as possible.
An initial test was run with the system fan running at 12 volts, and then the
fan was progressively slowed down to make the thermal environment more difficult.
Because no thermal monitoring was available on either of the two cards we tested,
CPU temperature was used to determine when the temperature had stabilized. Once
the temperature was determined to be stable, the stress software was left running
for at least another 20 minutes while we watched the screen carefully for visual
artifacts that might indicate overheating. The last test, with the system fan
running at 5 volts, was left running for more than an hour.
The cards were determined to have passed our testing if they managed to survive
the full two hour test without ATI Tool detecting any artifacts. RTHDRIBL was
also used to confirm visually that there were not artifacts present.
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