I have finally finished my system after 4 months and $180 dollars
the beginning
The system
looking plain
Specs
Intel 2.8C HT Northwood
MSI PT880 NEO LSR
2 x 256MB of Corsair ram
ATI 9800 pro 128 with Aerocool VM-101
Seagate 120gb 7200.7 PATA (it's ok, loudest in my system)
Seasonic 330 with Coolermaster UV silent blue 120 fan
Lite-on DVD/CD drive
Melamine, volara, vinyl tile, and cool/heat gel pacs
I'll start from my last system
here
prepare to be cut up!
the tools
Wiss tin snips, rest you should know
*graphic pictures omitted*
(if you really want some, just ask)
the magic result
The first Mcmaster package contents
measured to cut
this piece is for the bottom
In we go!
I ended up putting the volara foam on the left side panel, bottom, top, back and the front bezel door
Unfortunately, I happened to find a $1 dollar 3 pack of vinyl tiles after installing the volara, so that went onto the right side panel, making a huge difference in the panel resonace.
Other Mcmaster package arrives
here's the $1 dollar glue gun with a $1 dollar 25 pack of mini glue sticks
used to secure melamine foam
and finally with everything in place
A few notes
the cool pacs are interesting, they do a good job of dampening, but once they warm up, they stay like that for a while hence the name
with no circulation temps would go 55C+
with the setup above it seems to stabalize at 43C
Now my system is Inaudible except for the hard drive seeks of the 120gb seagate which may be replaced in the near future because of it's noise and it's failure to pass the extended seagate SMART test (warranty is over)
TEMP as of now
CPU 38idle / >60C Load
Case 23
HDD 41
GPU slightly warm

(with the antec 120 fan at 5v blowing across it)
It's been fun modding my case for silence
I hope that I don't spend anymore money on this project....