Here is what I'm looking at right now (prices already include any shipping and rebates I know about):
Basic PC
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Case - Antec P182 ------------------------------------ $135
Mobo - Biostar TForce TP35D2-A7 Intel P35 ------------ $100
CPU -- Intel Core 2 Duo E6550 ------------------------ $180
RAM -- OCZ Platinum Rev. 2 DDR2800 2×1GB ------------- $65
GPU -- MSI NX8600GTS-T2D256EZ GeForce 8600GTS FANLESS $145
HDD -- Hitachi Deskstar 7K160 160GB ------------------ $60
PSU -- Zen 400W FANLESS ------------------------------ $125
Optical Drive - Asus DRW-1814BLT DVD±RW -------------- $40
OS --- Windows XP Pro -------------------------------- $20
TOTAL------------------------------------------------- $870
Silencing Components
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"Homebrew" HDD Enclosure (idea from SPCR members)
-----Case - Die-case aluminum w/gasket 8.74 × 5.75 × 2.17 in -------------------- $40
-----Gel for Gel-packs - Two 12g tubes of Arctic Silver 5 ----------------------- $40
-----Bags for Gel-packs - Waterproof antistatic heat-sealable polyethylene bags - $20 for a pack of 100
Passive CPU Cooling
-----Heatink - Thermalright HR-01 775 ------------------------------------------- $60
-----Hardware - HR-01 Bolt-through kit ------------------------------------------ $15
-----Goop - Arctic Silver 5 ----------------------------------------------------- $10
Other
-----Fans - Three Noctua NF-S12-800 --------------------------------------------- $75
-----Acoustic Insulation - AcoustiProducts' AcoustiPackâ„¢ Deluxe v2 -------------- $80
TOTAL --------------------------------------------------------------------------- $340
I plan on suspending the hard drive enclosure using some kind of elastic. It'll be suspended in the lower HDD area of the P182 (I will remove the Antec HDD cage).
There will be one fan in the lower section pulling air over the HDD enclosure and pushing it out through the fanless PSU. The other two fans will be at the top and rear of the case. I'm going to cut out the finger guards from the case to reduce turbulence.
What type of performance increase would I see if I upgraded to a 10K Raptor for my hard drive? It would need to be a pretty good performance increase to justify the extra $100+. Also would I have temperature problems with such a fast drive in the enclosure?